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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Is your metal too 'gummy' to cut? Draw on it with a Sharpie or glue stick

Your everyday permanent markers, glue sticks, and packing tape may offer a surprisingly low-tech solution to a long-standing nuisance in the manufacturing industry: Making soft and ductile, or so-called "gummy" metals, easier to cut.

What makes inks and adhesives effective isn't their chemical content, but their stickiness to the surface of any gummy metal such as nickel, aluminum, stainless steels, or copper. Such was the finding of researchers at Purdue University and the University of West Florida in a study recently published in Physical Review Applied.

These adhesives help achieve a smoother, cleaner, and faster cut than current machining processes, impacting applications ranging from the manufacturing of orthopedic implants and surgical instruments to aerospace components.

"A wide range of products rely on the machining of gummy metals. These could be something we use every day, such as the valve in a sink faucet, or something more critical like a compressor part in the jet engine of an airplane," said James Mann, assistant professor of mechanical engineering at the University of West Florida and Purdue alumnus.

If a significant improvement can be made to the "machinability" of gummy metals or alloys -- which is how well they cut, drill, or grind -- then there is potential to lower the cost of products, improve their performance, or enable new and improved designs.

"Gummy metals characteristically deform in a very wiggly manner," said Srinivasan Chandrasekar, Purdue professor of industrial engineering. "This wiggly flow involves significant energy consumption, which means that these metals require more force to machine than even some hard metals. We needed to find a way to suppress this wiggly flow."

Getting rid of the wiggles means that the metal now tends to act more like a brittle ceramic or glass in the spot where it needs to be cut.

Purdue researchers have discovered a simple solution for cutting soft gummy metals (left) just as cleanly and easily as hard metals (right). [Credit: Purdue University image/Anirudh Udupa]

 

 

 

 

One well-known way to make the gummy metal brittle is by coating it with a suitable liquid metal, such as gallium in the case of aluminum. Liquid metals like these, however, tend to work too well; diffusing through the surface and causing the whole metal to crumble into a powder.

"This makes the metal being machined unusable," Chandrasekar said.

Other attempts met with limited success tended to be either toxic or result in tears and cracks on the machined surface. The researchers then began to explore other benign chemical media that would cut cleaner.

Marking with ink or attaching any adhesive on the metal's surface dramatically reduced the force of cutting without the whole metal falling apart, leaving a clean cut in seconds. The quality of the machined surface also greatly improved.

Stickiness didn't initially stand out as a solution that permanent markers, glue sticks, and tape have in common.

"We looked at the chemical ingredients of the permanent ink, isolated each of those on the metal's surface, and there was no noticeable effect," said Anirudh Udupa, lead author on the study and a postdoctoral researcher in Purdue's School of Industrial Engineering. "So we realized that it's not a particular chemical but the ink itself sticking to the metal through a physical adsorption mechanism."

The Sharpie and adhesives also appeared to work on many gummy metals, regardless of the cutting tool.

"In hindsight, we can tell you why certain things weren't successful in previous work. It all comes back to the existence of this wiggly flow," said Koushik Viswanathan, Purdue postdoctoral researcher in industrial engineering. "Some people might have been trying to cut copper, for example, that was in the hard state rather than in the soft state."

To the researchers' knowledge, using permanent markers, glues, or tape to make gummy metals easier to machine does not pose any environmental hazards.

Next, Chandrasekar's group will be assessing the degree of stickiness that works best for cutting gummy metals and exploring ways to advance the application of this technology into industrial practice.

This research is supported by the U.S. Army Research Office, the National Science Foundation, and the U.S. Department of Energy.

Source: Purdue University

Published August 2018

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